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Polymer Bitumen Production

Advantages

Adjustable Milling Control

The high shear mill is engineered for precision with an adjustable gap, ensuring consistent polymer modification of bitumen.

Ammann Technology: efficiency, sustainability, and flexibility

Ammann integrates advanced technologies across its asphalt plants to maximize performance and sustainability. Intelligent automation ensures precision and consistent quality, while digital platforms like Plant Guard provide predictive maintenance and real-time insights.

Ammann burners support alternative fuels with low emissions, and modular add-ons allow plants to grow with customer needs. Additional solutions such as high RAP recycling systems, warm-mix asphalt technologies, noise reduction, zero-waste features, and state-of-the-art emission control further reduce environmental impact. Together, these innovations deliver efficiency, reliability, and a sustainable future for asphalt production.

Specifications

High shear mill – 1500 rpm. Soft starter controlled

Heated tanks on load cell weighing systems

Graphite based soft seals for mill with water cooling system

Inverter controlled mill feeding pump with 50 m³/h capacity

Pneumatic valves in all piping

Gathering conveyor belt and drive

7 m³ batch tank capacity with 60mm rock-wool insulation, heating lines and dual agitators

Touch screen monitor for full automatic operation

Statistical data reporting and archiving

Services

Here when needed

Ammann experts are ready for you in emergency situations 24 hours a day, seven days a week. The help line team is highly trained and experienced. Representatives can talk you through the challenges – in many different languages – with a remote connection that minimises troubleshooting time.

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Asphalt plant FAQs

Selecting and operating an asphalt plant involves many considerations, from installation and capacity to sustainability and support. The following FAQs address common questions and provide clear guidance for decision-makers and operators.

Mobile and modular plants are designed for rapid installation thanks to pre-assembled components. Stationary plants require longer due to civil works and utilities.

Ammann plants are available in a wide range of outputs to meet both municipal and large-scale infrastructure requirements.

Yes—plants are engineered to integrate high levels of recycled asphalt while maintaining quality.

All Ammann plants comply with international environmental standards, with optional low emission packages for stricter regulations.

Batch plants switch recipes in minutes; continuous plants can adjust with dual feed systems or short purges.

Global 24/7 hotline for technical support, training, maintenance and service support

Yes. Ammann plants are designed with modular options, so capacities, layouts, and control packages can be tailored to your production goals, site conditions, and regulatory requirements. Retrofit solutions can also update existing plants without a full replacement.

Plan routine inspections and preventive tasks based on operating hours and seasons. Prioritize lubrication, wear-part checks, calibration, filter and belt inspections, and timely software/controls updates. A documented maintenance schedule and trained personnel are the best safeguards against unplanned downtime.

Yes. Ammann provides OEM parts through a global support network. You can identify required items, confirm availability, and arrange delivery with assistance from local service teams—helping you minimize stoppages and maintain product quality.

Ammann focuses on energy efficiency, material reuse, and emissions control. Plants can be configured to reduce fuel consumption, enable reclaimed asphalt use, support lower-temperature mixes, and integrate appropriate filtration and abatement systems—always aligned with local regulations and project goals.

Ammann offers structured operator training for commissioning, daily operation, safety, and maintenance. Programmes can be delivered on-site, remotely, or in dedicated training centers, combining theory with hands-on practice to help teams ramp up quickly and operate consistently.