Ammann Plant Guard: real-time
visibility and predictive maintenance
Plant Guard is available in modular bundles to match operational needs and digital maturity.
Function/ Module | Basic | Advanced | Expert |
|---|---|---|---|
MyAmman (portal) | ✓ | ✓ | ✓ |
Condition Monitoring | Core dashboards | Plant-wide & detailed dashboards + export | Analytics & prediction models |
Maintenance Manager 4.0 | Complete periodic plans | Step-by-step guides + extended analytics | Predictive scheduling & anomaly detection |
Data consulting | On-demand | On-demand | On-demand |
Custom dashboards | On-demand | On-demand | On-demand |
Plant Guard is not a stand-alone system—it is an extension of the Ammann as1 Control System. By leveraging the proven automation backbone of as1, Plant Guard can integrate seamlessly into new or existing plants.
The workflow follows three stages:
Data Collection
Sensors and control systems capture production, energy, and component metrics.
Data Processing
The as1 system and Plant Guard modules translate this raw data into dashboards and reports.
AI Insights
Predictive models analyze patterns to recommend actions before failures occur.
This closed-loop process enables plants to move from reactive responses to data-driven, proactive management.
Investment depends on the bundle and plant configuration. Typical ROI drivers include fewer unplanned stops, reduced emergency repairs, and faster, error-free parts procurement.
Next step: request a tailored ROI assessment for your site along with a guided walkthrough of dashboards and workflows.
Plant Guard can be installed in both new Ammann plants and existing ones through retrofit packages.
Retrofit integration is fast and minimally disruptive, thanks to the modular design of the as1 system. Many retrofits are completed within weeks, giving older plants access to modern digital capabilities without requiring a full replacement.
This makes Plant Guard a future-proof investment that evolves with your business.
No. It’s available for both new plants and retrofit packages for existing installations.
Production KPIs, energy usage, and condition variables from the as1 Control System and dedicated sensors.
Advanced analytics and prediction are part of Expert; Basic/Advanced focus on visualisation, export, and guided maintenance.
Yes. Plant Guard modules are modular and can be purchased individually or bundled.
Advanced adds plant-wide & detailed dashboards, data export, and step-by-step maintenance guides with extended analytics.
On-demand consulting is available.
Practices align with recognized industrial frameworks and customer policies; details are defined in the proposal phase.
It standardizes procedures, improves decision-making, and supports knowledge transfer with digital guides and centralized records.
Ammann Plant Guard is more than software—it is the digital backbone of modern asphalt and concrete production. By uniting real-time monitoring, predictive maintenance, and smart spare parts logistics, Plant Guard empowers operators to achieve higher uptime, lower costs, and safer, more sustainable operations.
Discover how Plant Guard can raise availability and reduce cost at your site. Request a demo and a site-specific ROI assessment with your operating data.